Improve and expand your laser welding, soldering and cutting capabilities for materials processing applications.
Increase precision
- Achieve higher quality processing, greater accuracy and increased process repeatability.
Optimise your process
- Get better results with configurable process heads tailored to the exact needs of your application.
Reduce costs
- Reduce cycle times, reduce post-processing and increase reliability.
Packaged applications for increased productivity
Whether you're micro-welding battery components or cutting steel plate, Coherent laqser process heads offer the ideal combination of performance, reliability, flexibility and user-friendliness. They give you the tools to make your processes run more efficiently and reliably handle even the most demanding welding, brazing and cutting tasks.
Coherent laser process heads combine premium optics, robust mechanical design, integrated sensors and built-in intelligence with powerful and intuitive control software.
Do you have a material sample to test?
Want to see the results for yourself? We'll be happy to connect you with your nearest Coherent application lab where you can see for yourself with no obligation.
Content
Process heads for laser welding
SmartWeld+ - Precision laser welding with advanced beam oscillation
- Precision welding head for Coherent PowerLine FL or ARM lasers with advanced beam oscillation features.
- Enables welding of dissimilar or "challenging" materials such as aluminum, stainless steel and copper for applications in e-mobility and consumer electronics. It offers "smart" patterns from simple oscillation to spirals, ellipses and other complex shapes. The size and orientation of the pattern can be changed in real time.
- It brings the economy, convenience and reliability of fiber lasers to new applications.
HIGHmotion 2DTM - Remote laser welding for e-mobility
- Powerful remote welding head with integrated scanner and F-Theta lens.
- Provides reliable welds even in demanding applications such as e-mobility production.
- Works with conventional and ARM fiber lasers up to 8 kW CW on work surfaces up to 251 mm × 372 mm.
- Can be customized with various accessories such as cross nozzles, process monitoring or different magnifications.
RLSK - 3D welding head with high precision
- 3D remote welding head (beam movement in x, y and z axes) offering exceptional tracking capabilities for complex weld paths.
- Ideal for the manufacture of vehicle bodywork and suspended parts.
- High positional accuracy enables precision welding of batteries, electric motors and powertrain components.
- It covers a large 3D workspace (up to 244 mm × 369 mm with a z-axis range of 200 mm) and can reach any position in milliseconds.
- Weld tracking capability automatically follows curved paths and allows fillet or butt welds with defined tolerances.
HIGHvision - Intelligent machine vision for precision welding
- Integrated machine vision for Coherent remote welding heads.
- Can be optimized for 3D fillet weld tracking, position alignment for 2D welding, shape recognition and hairpin welding.
- Advanced machine vision algorithms ensure precise control, high accuracy and fast detection times.
- A graphical interface facilitates setup tasks such as defining process limits and error conditions.
BIMO Laser Processing HeadsTM - Modular heads for fiber lasers
- Integrated machine vision for Coherent remote welding heads.
- Can be optimized for 3D fillet weld tracking, position alignment for 2D welding, shape recognition and fiber joint welding.
- Advanced machine vision algorithms ensure precise control, high accuracy and fast detection times.
- A graphical interface facilitates setup tasks such as defining process limits and error conditions.
HIGHmodular Laser Processing Head - Modular head for wire welding and soldering
- A tactile head with weld tracking that provides high quality results and exceptional reliability.
- Particularly suitable for demanding welding tasks in the automotive and e-mobility industries.
- A wide range of optional functions allows you to create a process head exactly to your requirements.
- The ability to continuously adjust zoom and focus during operation brings high flexibility and productivity in software-controlled welding.
PDT Series Brazing Heads - tactile heads for monitoring welds in soldering and wire welding
- Designed for the automotive industry, including welding trunk lids, roofs and gasket channels.
- Modular optics offer a variety of spot size options and ensure input intensity is maintained.
- Includes programmable power and zoom controls for magnification and defocus.
- High quality welds are assured by automatic weld tracking and focusing.
- Compatible with diode and fiber lasers up to 8 kW.
Coherent 2DWeld - modular high power remote laser welding head
- Can be configured for basic and high demanding applications involving "challenging" materials.
- Combines intelliSCAN 30 III scanner with high quality F-Theta lenses for maximum performance.
- Provides a single point of contact for installation, service and application support.
Coherent HIGHtactile - provides consistently high quality soldering and weld joints even on complex shaped parts
- Flexible and easily configurable system suitable for automotive soldering and wire welding.
- Combines advanced sensors and servo technology for precise force control and fast process setup.
Process heads for laser cutting
Coherent CUT - high speed laser sheet metal cutting
- A range of products for high speed fiber laser cutting of sheet metal such as carbon steel, stainless steel, brass, copper and aluminum.
- Aimed at the best cost to cut length ratio.
- Compatible with standard and beam shaping fiber lasers up to NA 0.15.
- Enables high power cutting up to 12 kW in CW mode.
BIMO-FSC3 Cutting Heads - cutting heads for large material thicknesses
- A range of products for use with high power fibre lasers in 2.5D sheet metal cutting.
- Provides premium cutting quality on steel, stainless steel, brass, copper and aluminium at thicknesses up to 50mm.
- Compatible with standard and beam shaping fiber lasers up to NA 0.18.
- Enables highly automated operation for reliable cutting of parts in the automotive, energy and other manufacturing sectors.
SmartCut+ - precision cutting of metal microstructures
- Cutting head for Coherent PowerLine FL lasers designed to create complex microstructures in metal with reduced chamfers and high speed.
- Patterns include traditional oscillations, spirals, ellipses and other complex shapes.
- Ideal for "on-the-fly" machining of production line parts.
- Provides the same results as much more expensive lasers.
LFS/QFS with FLBK SC - head for laser grooving of connecting rods
- Laser head with process optics, gas nozzle and control software.
- Designed for grooving connecting rods of internal combustion engines before hydraulic cutting.
- Allows processing of one connecting rod per second.
- The only fully integrated laser solution for connecting rod grooving available on the market.
FLBK60 - modular laser head for precision machining
- A flexible system of modular collimators, process optics and accessories for laser welding, cutting, drilling and grooving.
- Customizable for a wide range of precision manufacturing applications.
- Compatible with lasers up to 3 kW.
- Optional accessories include IR lighting and cameras for process monitoring.
Other laser process heads
PH50DL Zoom Optic - customizable laser heat treatment
- Transforms the output of a high-power diode laser into a 2D homogenized "top-hat" profile with rectangular focus.
- Beam length and width can be independently adjusted on the fly using software.
- Applications include hardening, welding, laser-assisted bonding, μLED bonding and tape laying.
- Integrated process monitoring capabilities, including pyrometric control, improve process quality.
Replacement nozzles and accessories for laser process heads
Replacement laser nozzles and accessories - fast and quality solutions
We offer a wide selection of high quality replacement nozzles and accessories compatible with laser process heads from all major manufacturers. We stock thousands of replacement nozzles manufactured to OEM specifications, with fast delivery.